Method for identifying asymmetrical vibrations when operating an electric device connected to a high-voltage grid

ABSTRACT

A method identifies asymmetrical vibrations during the operation of an electric device which is connected to a high-voltage grid. Vibrations of the electric device are detected using vibration sensors which provide measured values on the output side. The measured values and/or values derived from the measured values are transmitted to a communication unit via a close-range communication connection. The measured values and/or the values are transmitted by the communication unit to a data processing cloud via a far-range communication connection. The measured values are separated into frequency components by the data processing cloud using a Fourier transformation, thereby obtaining a frequency spectrum. Odd and even frequency components of the frequency spectrum are ascertained based on a base frequency of the high-voltage supply grid and put into a ratio R relative to one another. The presence of asymmetrical vibrations is indicated if the ratio R exceeds a specified threshold.

The invention relates to a method for identifying asymmetrical vibrations when operating an electrical device which is connected to a high-voltage grid.

In electrical transformers, as are used in energy transmission and distribution grids, an undesired infeed of a direct current, for example into the windings, may occur. Power electronics components in the grid, for example the actuation of electrical drives, converters for flexible AC transmission systems or high-voltage DC current transmission, may also create direct currents in the electrical device. Another cause for direct currents may be what are known as “geomagnetically induced currents” (hereinafter also referred to as GIC for short).

A DC current component in the core of the transformer results in a magnetic DC flux component that is overlaid on the AC flux. This results in asymmetric modulation of the magnetic material in the core, which entails a number of disadvantages. Even a DC current of a few milliamperes leads to saturation of the core with magnetic flux. This is associated with a significant increase in losses in the core (for example: 20-30%). Heating problems may occur in particular in the case of large GIC. Furthermore, during operation, there is increased noise emission, which is perceived to be particularly disruptive in particular when the transformer is installed close to a residential area.

Various apparatuses with an active and passive effect are known for the purpose of DC current compensation or reducing operating noise of a transformer as electrical device. Before expensive DC current compensation measures are taken, however, it is necessary to be certain as to whether such a DC current component is actually present. It is known that, when an electrical device which is embodied as a transformer for example is operated, DC current components that flow in the transformer lead to asymmetrical vibrations of the transformer.

The object of the invention is therefore to provide a method of the type mentioned at the outset by way of which it is easily, quickly and reliably possible to identify whether the electrical device vibrates asymmetrically during operation in an electricity supply grid carrying a high voltage.

The invention achieves this object by vibrations which arise during operation of the electrical device being acquired by means of vibration pickups which provide measurement values on the output side, the measurement values and/or the values derived from the measurement values being transmitted to a communication unit via a short-range communication connection, the measurement values and/or the values derived from the measurement values being transmitted from the communication unit to a data processing cloud via a long-range communication connection (13), the measurement values and/or the values derived from the measurement values being broken down into their frequency components by the data processing cloud by means of a Fourier transformation so as to obtain a frequency spectrum, odd and even frequency components of the frequency spectrum being ascertained on the basis of a fundamental frequency of the high-voltage supply grid and being set into a ratio R with one another, and the presence of asymmetrical vibrations being indicated if the ratio R exceeds a predetermined threshold value.

The invention makes it easily, quickly and reliably possible to identify whether asymmetrical vibrations are occurring in an electrical device, such as for example a power transformer, during operation. Until now, the proof of asymmetrical vibrations has been provided by complex electrical measurements or acoustic measurement series at the electrical device. The analysis of the measurement data has had to be carried out by experts. In other words, the previously known methods resulted in high costs. In contrast, the method according to the invention is not only cost-effective but may also be implemented easily, without particular knowledge in the art being required. It may therefore be carried out by any users, for example the operators of the electrical device. If asymmetrical vibrations are indicated, suitable measures for suppressing these may be taken.

During operation of the electrical device, this is connected to a high-voltage grid within the context of the invention. The electrical device is therefore designed for high voltages between 1 kV and 1300 kV and is for example a transformer, in particular a power transformer, or an inductor. A transformer of this kind or an inductor of this kind preferably has a tank filled with an insulating fluid. An active part, which has a magnetizable core and at least one winding, is arranged in the tank. During operation, at least one winding is connected to the high-voltage grid carrying the AC voltage. By way of example, an ester fluid or a mineral oil is considered as insulating fluid. In addition to the electrical insulation of the active part with respect to the tank that is at ground potential, said insulating fluid is also used to cool the components.

In a deviation from this, the electrical device is for example a cast resin transformer or dry-type transformer. The windings of a dry-type transformer are arranged in a resin block or resin film. The resin serves as solid insulating material. A tank filled with insulating fluid is not provided in the case of a dry-type transformer.

In mathematical terms, the method according to the invention for indicating asymmetrical vibrations may be described as follows. Let S_(xN) be the signal value of the frequency spectrum in arbitrary units, wherein x stands for even (x=g), odd (x=u) or noise (x=n). N is the ordinal number of the signal, wherein N=1 corresponds to the fundamental frequency and N=2,3,4, . . . , Nmax corresponds to the harmonics. Even frequencies f_(gN) arise in the case of a supply voltage of 50 Hz in accordance with f_(gN)=50*2*N. Odd frequencies arise in accordance with f_(uN)=50*(2*N+1). A DC current component in the electrical device causes an additional odd component on the overall spectrum. If the sum of all of the odd components on the overall spectrum is then set in a ratio R to the even components on the overall spectrum and this ratio R exceeds a previously defined threshold value, it is possible to conclude the presence of asymmetrical vibrations. The size of R expresses the effect of the asymmetrical vibrations on the core. Asymmetrical vibrations may indicate a DC current component flowing via the electrical device.

Within the context of the invention, the communication unit has for example at least one analog and at least one digital input. It is thus possible for a plurality of sensors to be connected to one communication unit. Not all of the sensors have to be acoustic sensors. The communication unit may also be connected to current, voltage, temperature or pressure sensors. For example, the communication unit has a main and an auxiliary processor as well as a storage unit, in which preprocessed measurement values or values derived therefrom may be stored and processed, for example by means of average value formation. The measurement values from various sensors may therefore be sent together from a communication unit to the data processing cloud via a long-range communication connection.

The user of the method according to the invention is for example an operator of an energy supply grid who is responsible for a number of transformers, circuit breakers, capacitor batteries, spark gaps or the like.

Within the context of the invention, any sensor that can acquire vibrations or oscillations of the electrical device on the input side and provide electrical signals on the output side depending on the amplitude of vibrations is considered as electrical vibration pickup or, in other words, sensor. Said electrical signals are referred to here as measurement values. The electrical signals may be analog electrical signals, for example an electric current or a voltage whose amplitude level corresponds to the sound wave received. Within the context of the invention, however, the measurement values may also be digital values that have been generated for example by sampling the analog signals so as to obtain sampling values and digitize the sampling values.

Within the context of the invention, each vibration pickup is connected to the communication unit via a short-range communication connection. By way of example, the short-range communication connection may be a single cable. In a departure therefrom, the short-range communication connection is for example a ZigBee, Bluetooth, wireless, Ambus or WiFi communication connection. The short-range communication connection extends over a maximum of 100 meters.

Within the context of the invention, the communication unit and the data processing cloud are connected via a long-range communication connection. In order to establish this connection, the communication unit has a long-range communication device, such as a mobile radio module according to the GPRS or UMTS standard, for example. This is used to form a long-range communication connection, preferably an IP-based data connection, to the data processing cloud. In this case, for example, a provider of a mobile radio service or a telecommunications provider may be intermediately connected and the long-range communication connection may be established at least in part via a communication network of said provider and/or at least in part via the Internet. There is then only a very low degree of configuration or parameterization outlay in order to establish the connection. Apart from the configuration of the long-range communication device using the information required for forming the long-range communication connection, for example the installation of a SIM card of a telecommunications provider, no further outlay has to be expended for the individual communication unit.

A cloud or a data processing cloud should be understood here to mean an arrangement comprising one or more data storage devices and one or more data processing devices, which arrangement can be designed to carry out any desired data processing processes by way of suitable programming. In this case, the data processing devices generally constitute universal data processing devices, such as servers, for example, which initially have no specified design at all with regard to their construction and their programming. The universal data processing device can be upgraded to perform specific functions only by means of programming which is carried out.

Insofar as the cloud has a plurality of individual components, the latter are connected to one another in a suitable manner for data communication, for example by means of a communication network. Any desired data can be fed to a data processing cloud for data storage and/or processing. The data processing cloud itself in turn provides other devices, for example computer workstations, laptops, smartphones connected to a data processing cloud, with the stored data and/or the events of the data processing carried out. A data processing cloud can be provided for example by one computing center or else a plurality of networked computing centers. A data processing cloud is usually embodied spatially at a distance from the high-voltage devices.

The electrical device in the context of the invention is designed for operation in the voltage or high-voltage network, that is to say for an operating voltage of between 1 kV and 1200 kV, in particular 50 kV and 800 kV. The high-voltage network is preferably an AC voltage network.

According to the invention, an electrical device is for example a transformer, in particular a power transformer, an inductor or the like.

In one variant of the method according to the invention, the communication unit is a mobile telephone. What is known as a “smartphone” is particularly well-suited as mobile telephone. A smartphone is to be understood here as meaning a high-performance mobile telephone. Such mobile telephones are usually already provided with a microphone as acoustic sensor. Such a mobile telephone also has a memory and a programmable unit, for example at least one processor. However, the entire mobile telephone is not used here to carry out the method according to the invention. It is used on the one hand for connection to the data processing cloud. The mobile telephone acquires the noise of a transformer by means of its microphone and stores the measurement values obtained thereby in its storage unit. A connection to the data processing cloud to which the measurement values are sent individually or in averaged form takes place at predetermined time intervals.

In a particularly preferred configuration, the communication unit is a communication box. The communication box is fastened to the electrical device for example. In particular, the communication box is fastened to an outer wall of the electrical device. The communication box is thus accessible from the outside.

In one variant of the method, the measurement values of a plurality of vibration pickups are transmitted together to the data processing cloud. However, the measurement values may be preprocessed in advance, that is to say for example averaged over a measurement period.

The mobile telephone, that is to say another communication unit, advantageously has a storage unit on which the measurement values or the values derived from the measurement values are stored. The storage unit simplifies the possibly desired preprocessing of the measurement values.

The vibrations are preferably acquired at different locations close on the electrical device. For this purpose, the user records the vibrations of the electrical device at different locations on the electrical device. An average of the performed measurements is then formed for all of the frequency components from the respectively obtained spectra. Software preferably in this case guides the user interactively, so that the correct steps are able to be performed at the correct time.

The vibrations are advantageously acquired over a predefined duration. The duration is preferably in the range between 10 and 60 seconds for each measurement.

In an advantageous variant of the invention, the geographic location of the communication unit and the electrical device connected thereto is ascertained and transmitted to the data processing cloud by means of an antenna for position determination, which is arranged in the respective communication unit.

In a further advantageous configuration of the invention, the acoustic signals are acquired at locations (A, B, C, D) on the electrical device. For this purpose, the vibration pickups are fixedly installed in the electrical device.

Further expedient embodiments and advantages of the invention are the subject matter of the following description of exemplary embodiments of the invention with reference to the figure of the drawing, with the same reference signs referring to functionally identical components, and wherein

FIG. 1 schematically illustrates an exemplary embodiment of the method according to the invention and

FIG. 2 schematically illustrates a further exemplary embodiment of the invention.

FIG. 1 shows an exemplary embodiment of the method according to the invention in which a transformer 1 is schematically illustrated as electrical device. The transformer 1 has a tank 2 that is filled with an insulating fluid such as an ester fluid or a mineral oil. A magnetizable core 3 is arranged in the tank 2 and forms a closed magnetic circuit. The limbs of the core 3 are each enclosed by two windings arranged concentrically to one another, only the outer high-voltage winding 4 of which is able to be seen. The windings are in each case connected to the phases of a high-voltage grid carrying an AC voltage via bushings 5.

An expansion vessel 6 is used to compensate for temperature-induced volume fluctuations of the insulating fluid in the tank 2 of the transformer 1. A Buchholz relay 7 is able to be seen in the connecting line between the tank 2 and expansion vessel 6.

FIG. 1 also shows a vibration pickup 2, which is illustrated purely schematically and which acquires the vibrations of the transformer 1 at two different locations A and B. The vibration pickup 8 is connected to a communication unit 12, in this case a communication box, via a Bluetooth connection 11 as short-range communication connection. The communication box 12 is securely mounted on the outside to the wall of the tank 2. Said communication box has a storage unit on which the measurement values provided by the vibration pickup 8 are stored in a spatially resolved manner. The communication box 12 is connected to a data processing cloud 9 via a long-range communication connection 13 every 2 minutes and sends the measurement values stored on its hard drive to a data processing cloud 9 via the long-range communication connection 13. Said data processing cloud carries out the analysis method described further above in order to detect asymmetrical vibrations of the electrical device 1.

The data processing cloud 9 comprises software that performs a Fourier transformation of the transmitted measurement values. This is followed by the formation of the ratio R, as already described above. From the size of R, the method according to the invention derives whether and possibly to what extent asymmetrical vibrations are present and possibly to what order of magnitude the transformer is impacted by a DC current component. The user, by virtue of the result of the method, has knowledge of the DC current component and is then able to initiate appropriate countermeasures in order to suppress the possibly identified DC current component.

It is possible to access the data processing cloud using a laptop or computer 10 in order to obtain the result of the analysis.

FIG. 2 shows a further exemplary embodiment for carrying out the method according to the invention; a transformer 1 can again be seen as electrical device, said transformer substantially corresponding to the transformer shown in FIG. 1 . However, in contrast to the transformer shown in FIG. 1 , the transformer 1 in accordance with FIG. 2 has four vibration pickups 8 arranged inside the tank 2. Each vibration pickup 8 is connected to a communication unit 12, configured as a communication box, which is not securely fastened to the transformer 1 in the exemplary embodiment shown, via a short-range communication connection 11, which is again formed as a Bluetooth connection. Instead, the communication unit 12 is located in a nearby housing, which is not illustrated in the figures and which is placed approximately 20 m away from the transformer 1.

The communication unit 12 has four inputs so that all four sensors 8 are connected to the communication unit 12 at the same time. The vibrations generated during operation of the transformer 1 are acquired by the sensors 8, which generate an analog electrical signal, in this case a current, depending on the amplitude of the vibrations or oscillations.

The analog signals are sampled and the sampling values obtained therefrom are digitized. The digitized values are referred to here as measurement values.

Said measurement values are transmitted to the communication unit 12 via the short-range communication connection 11. Said communication unit has a storage unit, which is not shown in the figures, in which the measurement values are stored.

In one variant of the method according to the invention, the measurement values are preprocessed, that is to say for example the measurement values transmitted at a two-second clock are averaged over a period of 2 min and the averaged values are stored in the storage unit. The communication unit 12 establishes a connection with the data processing cloud 9 via a long-range communication connection 13 every 2 min. The measurement values or the averaged measurement values or values derived from the measurement values are transmitted to the data processing cloud 9. Said data processing cloud then uses suitable software to examine the measurement values; in other words, a Fourier transformation is carried out and the spectrum thus obtained is examined for the presence of asymmetrical vibrations. The analysis method is described in more detail further above. 

1-8. (canceled)
 9. A method for identifying asymmetrical vibrations when operating an electrical device being connected to a high-voltage supply grid, which comprises the steps of: acquiring vibrations which arise during operation of the electrical device by means of vibration pickups which provide measurement values on an output side; transmitting the measurement values and/or values derived from the measurement values to a communication unit via a short-range communication connection; transmitting the measurement values and/or the values derived from the measurement values from the communication unit to a data processing cloud via a long-range communication connection; breaking down the measurement values and/or the values derived from the measurement values into their frequency components by the data processing cloud by means of a Fourier transformation so as to obtain a frequency spectrum; ascertaining odd and even frequency components of the frequency spectrum on a basis of a fundamental frequency of the high-voltage supply grid and are set into a ratio R with one another; and indicating a presence of the asymmetrical vibrations if the ratio R exceeds a predetermined threshold value.
 10. The method according to claim 9, which further comprises storing the measurement values and/or the values derived from the measurement values in a storage unit of the communication unit.
 11. The method according to claim 10, which further comprises ascertaining a geographic location of the communication unit and the electrical device connected thereto and transmitting the geographic location to the data processing cloud by means of an antenna for position determination, which is disposed in the communication unit.
 12. The method according to claim 10, wherein the communication unit is a mobile telephone.
 13. The method according to claim 9, wherein the vibration pickups each acquire the vibrations at different locations of the electrical device.
 14. The method according to claim 9, which further comprises acquiring the vibrations over a predefined period.
 15. A computer program for a computation device, the computer program comprising: computer executable instructions for executing the method according to claim
 9. 16. A non-transitory storage medium storing a computer program having computer executable instructions for performing the method according to claim
 9. 